A solar farm in Arizona''s Sonoran Desert, generating clean energy... until mounting structures start crumbling after just 5 years. This isn''t hypothetical
Hot-dip galvanizing creates a zinc-iron alloy layer that''s 80 microns thick
After reviewing 23 installation reports from Brazil to Japan, we noticed three recurring themes:
In moderate climates (Köppen Cfa), every 3 years. In harsh environments (BWh deserts or Dfb tundra), annually. Look for white rust (zinc hydroxide) as an early warning sign.
Yes, but always include dielectric separators. The voltage potential between aluminum ( -1.66V) and zinc ( -0.76V) can accelerate corrosion if they directly contact.
Galvanized systems become cheaper at project scales above 2MW. For a 10MW farm, you''d save $140k upfront while maintaining comparable lifespan in non-marine environments.
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